Operational Safety Assessment
A maintenance job can look routine on paper and still be dangerous, because the warning signs are spread across systems that were never meant to be read together. This brings them into one picture and checks every work order against it, so the risk shows up before anyone walks up to the equipment.
Tomorrow a crew is set to open a relief valve on the ethylene oxide reactor. The work order says routine maintenance.
- HistorianThe reactor is still holding 18 psig of pressure.
- ERPIt has 14,500 lb of ethylene oxide inside, above its boiling point.
- EAMThe hot work permit on the job expired five weeks ago.
- EAMThe last inspection on that valve was due back in 2019.
Each of these sits in a different system, so no one person ever sees them in the same place. That blind spot is where incidents come from.
Walk it in two phases
A guided, interactive demo on a synthetic plant, the Gulf Coast Olefins Demonstrator, built entirely from public standards (OSHA PSM, EPA RMP, API 510/576, IEC 61511, ASME). First connect and govern the plant, then operate it. Jump between the two phases anytime.